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Why are there 3.15A fuses?
Did someone decide that \$\pi\$A was a good rating? Or is it \$\sqrt{10}\$A they're aiming for?

Is it even possible to make fuses with better than +/-5% tolerance?

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    Probably an exact number in imperial units for current. – user57037 Jul 19 '16 at 05:08
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    @mkeith Imperial units for current being what, exactly? – user253751 Jul 19 '16 at 05:43
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    Faradays per minute, maybe? Or maybe I am just kidding. It is pretty close to 2 milli-Faradays per minute, though. – user57037 Jul 19 '16 at 06:19
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    @mkeith Good one! – winny Jul 19 '16 at 07:30
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    @Jasen: don't know about your place but where I live \$\pi\$ is closer to 3.14 than to 3.15 and \$\sqrt 10\$ is closer to 3.16 than to 3.15 so both assumtions don't make sense – Curd Jul 19 '16 at 07:40
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    @Curd, but the last digit is a neat, round number, or maybe is the average of \$\pi\$ and \$\sqrt{10}\$ :-) – LorenzoDonati4Ukraine-OnStrike Jul 19 '16 at 09:39
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    Fuses better than 5% would be pointless in the vast majority of situations as other variables would cause this to be exceeded very often. The voltage coming out of your wall socket/car battery isn't that precise, and into a resistive load the current (trivially) isn't either. That's even before you get to transient currents from more complex loads. Also fuses' opening behaviour [isn't that simple](http://ep-us.mersen.com/fileadmin/catalog/Literature/Application-Guidelines/ADV-P-Application-Information-How-To-Read-A-Time-Current-Curve.pdf) so again there's no point being precise – Chris H Jul 19 '16 at 13:51
  • `.5`s are "almost round" numbers. for that reason 3.15 could have been chosen, it and 1.25 are the only values in R10 in with three figures. – Jasen Слава Україні Jul 20 '16 at 23:09
  • As Andy said, each value is notionally a factor of the the 10th root of 10 greater than the prior one. Other components eg resistors generally use a scale based on the (3 x 2^n)th root of 10. The most familiar starting point is n = 2 so there are 3 x 2^2 = 12 values per decade. This gives the familiar E12 5% resistor range (1, 1.2, 1.5, 1.8, 2.2, 2.7, 3.3, 3.9, 4.7, 5.6, 6.8, 8.2, ...). This sort of geometrically spaced series has a number of unintuitive but 'obvious enough' characteristics. eg the "midpoint" is 3.3, not eg 4.7 as may be expected.... – Russell McMahon Jul 21 '16 at 12:06

2 Answers2

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Each fuse rating is about 1.26 x higher than the previous value. Having said that preferred values do tend to be located at slightly easier to remember numbers: -

  • 100 mA to 125 mA has a ratio of 1.25
  • 125 mA to 160 mA has a ratio of 1.28
  • 160 mA to 200 mA has a ratio of 1.25
  • 200 mA to 250 mA has a ratio of 1.25
  • 250 mA to 315 mA has a ratio of 1.26
  • 315 mA to 400 mA has a ratio of 1.27
  • 400 mA to 500 mA has a ratio of 1.25
  • 500 mA to 630 mA has a ratio of 1.26
  • 630 mA to 800 mA has a ratio of 1.27
  • 800 mA to 1000 mA has a ratio of 1.25

315 mA just happens to span quite a large gap between 250 mA and 400 mA so I suppose the ratio-halfway point should really be \$\sqrt{250\times 400}\$ = 316.2 mA. Near enough!

But, the bottom line is that consecutive fuses (in the standard range shown above) are "spaced" \$10^{1/10}\$ in ratio or 1.2589:1. See this picture below taken from this wiki page on preferred numbers: -

enter image description here

These numbers are not-unheard of in audio circles either. The 3rd octave graphic equalizer: -

enter image description here

See also this question about why the number "47" is popular for resistors and capacitors.

Is it even possible to make fuses with better than +/-5% tolerance?

I expect it is but fuses don't dictate performance only functionality so, tight tolerances are not really needed. Resistors on the other hand totally dictate performance on some analogue circuits so tight tolerances (down to 0.01%) are definitely needed.

Andy aka
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    +1 For the reference to preferred numbers. Nice answer overall! – LorenzoDonati4Ukraine-OnStrike Jul 19 '16 at 09:41
  • so the R10 series is another quasi-exponential series (like E12) but having 10 steps, and 3.15 is in the middle which means it's approximately \$10^{0.5}\$ also known as \$\sqrt{10}\$ – Jasen Слава Україні Jul 19 '16 at 11:47
  • Technically 3.16227766 is in the middle but 3.15 is near enough. – Andy aka Jul 19 '16 at 11:48
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    Doesn't 3.15 A = 3150 mA? 315 mA = .315 A? 3.15 A = 315 cA? – Todd Wilcox Jul 19 '16 at 12:17
  • @ToddWilcox 3150 mA = 3.15 A for sure but I don't understand your last equation. – Andy aka Jul 19 '16 at 13:02
  • 3.15 Amps **is** equal to 315 centiAmps, not 315 milliAmps, if I remember my SI multipliers correctly. E.g., 100 centimeters (cm) is a meter. – Todd Wilcox Jul 19 '16 at 13:04
  • @ToddWilcox I'm not following what point you are trying to make. As far as the question goes, if the op had asked about 315 mA instead of 3.15 amps it makes no difference. – Andy aka Jul 19 '16 at 13:29
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    @Andyaka The point is that you said "315 mA (or 3.15A)", which aren't the same. I'm guessing the same pattern repeats just with an extra 0 on the end, but as written, this is off by an order of magnitude. Otherwise, great post about the thinking behind such patterns! – underscore_d Jul 19 '16 at 13:29
  • OK, it's semantics, I'll fix it. – Andy aka Jul 19 '16 at 13:31
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    @underscore_d Basically says it for me. Going beyond it, it's not 100% clear how this answers the question about 3.15 A fuses, since there could be (for all I know - which I admit is not a lot) different reasons for there to be 315 mA fuses versus 3.15 A fuses. Perhaps that's what you meant by "315 mA (or 3.15A)", but I read it as equating the two. – Todd Wilcox Jul 19 '16 at 13:32
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    @ToddWilcox my general point about 315 mA is the same general point for 3.15 A. – Andy aka Jul 19 '16 at 13:35
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    Ok, that makes sense. Just FYI it's not at all clear to me from the current text of the answer. – Todd Wilcox Jul 19 '16 at 13:36
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Peripheral / relevant / interesting (hopefully):

Some of this may LOOK arcane if skimmed but it's actually quite simple and there are a few extremely useful ideas embedded in here.

As Andy said, each value is notionally a factor of the 10th root of 10 greater than the prior one.

Numerous other components eg resistors generally use a scale based on the (3 x 2^n)th root of 10. The most familiar starting point is n = 2 so there are 3 x 2^2 = 12 values per decade. This gives the familiar E12 5% resistor range (1, 1.2, 1.5, 1.8, 2.2, 2.7, 3.3, 3.9, 4.7, 5.6, 6.8, 8.2, ...).

This sort of geometrically spaced series has a number of unintuitive but 'obvious enough' characteristics.

eg the "midpoint" of the E12 series is 3.3,
not eg 4.7 as may be expected.
It cam be seen that 3.3 is the 6th step up from the bottom (1.0)
and the 6th step down from the top (10.0).
This makes sense as 1 x sqrt(10) ~= 3.3 (3.16227... actually) and sqrt(10) ~= 3.3 . So two geometric multiplications by ~= 3.3 gives the series 1, 3.3, 10. That's the E2 series which probably does not exist formally, but the E3 series would be (taking every 4th value) - 1 2.2 4.7 (10 22 47 100 ...).
It hardly seems right [tm] that all 3 values in an geometrically evenly spread series would all be below 'half way'.
But
2.2/1 = 2.2
4.7/2.2 = 2.14
10/4.7 = 2.13.
And the cube root of 10 is 2.15(443...)
Using 2.1544 as the multiplying factor gives.
1 2.1544 = 2.2
4.641 = 4.6k
9.99951 = 10
So the eg 2.2k value is as expected and the existing 4.6k "should" be 4.6k.
So, if you ever find 1 yellow-blue-xxx resistor, you'll know why :-).

Obvious & highly useful relationship:

The ratio between ANY two values k steps apart is the same and is equal to the basic step multiplier to the kth power.
Once you work out what I just said it's very useful :-).
For example if a divider of 27k and 10k is used to divide a voltage for some purpose, as 10 and 27 are 4 steps apart in the E12 series (10 12 15 22 27) then any two other values 4 steps apart will give ~= the same division ratio. eg 27k:10k ~= 39k:15k (both pairs are 4 x E12 steps apart.

Easy divider ratio calculation.

The inverse of the above is extremely useful for rough mental calculation when looking at circuits. If a say 12k:4k7 divider is used to divide a voltage then
the ratio is 12/4.7.
A calculator tells us that the ratio is 2.553. Mental arithmetic is bearable with such numbers BUT In the series from above 1, 1.2, 1.5, 1.8, 2.2, 2.7, 3.3, 3.9, 4.7, 5.6, 6.8, 8.2, 10, 12 ...
4.7 needs to be "moved up 4 places to get to .10. So moving 12 up 4 positions as well gives 27, so the ratio is 27/10 = 2.7 . This is 6% lower than the correct answer of 2.553 but in practice that's about as close as you'd expect.

Russell McMahon
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