9

The below photo belongs to a PSU. I wonder what was the reason of placing air gaps on the 8 mm isolation. Is it to improve the isolation or provide a thermal relief (although there is no component below the red circled air gap)?

enter image description here

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2 Answers2

18

A PCB will conduct across its surface due to minute contaminants. Placing an air gap between circuits that ought to be galvanically isolated extends the direct creepage distance i.e. any conduction will have to find a way around the air gap. This effectively makes the "surface" exclusion zone wider.

Note that the two air gaps are where components are closest facing each other across the 8mm barrier.

enter image description here

enter image description here

Here is a useful calculator that allows creepage and clearance to be calculated based on IEC60950

Andy aka
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15

Such cuts are made to increase the creepage distance. That is the minimum distances along the surface of the material between two conductors. The other metric that is important to isolation is the clearance. That is simply the minimum distance between the two conductors.

The clearance distance needs to be some minimum so that the air can withstand the voltage across the gap without arcing. The hole in the board does nothing for this since the arc would simply jump across the gap.

The creepage distance is to decrease leakage currents. The fiberglass the PCB is made from is a good insulator, but dirt and moisture can accumulate along its surface, allowing some small current to flow. The minimum creepage distance is specified assuming a certain worst case surface conductivity, and how much leakage current is acceptable. For example, patient-touching medical devices have large creepage distance requirements between the "hot" circuitry and anything connected to a patient because even a few µA can matter, and you want a lot of margin for stuff to happen since the consequences are serious.

Spehro Pefhany
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Olin Lathrop
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